Foam Fabrication

Curious about how we bring your foam designs to life? At MyCaseBuilder, our foam fabrication process combines precision machinery and craftsmanship.

Waterjet Cutting

We use waterjet cutting to achieve precision details in foam, allowing us to create intricate shapes and designs tailored to your specifications.

This method is the main process we use for orders due to its precision and speed.

The process begins with a high-pressure pump that generates water at pressures typically ranging from 30,000 to 90,000 psi (pounds per square inch).

The high-pressure water is expelled through a small nozzle, creating a focused jet that is directed onto the material following a pre-programmed path that cuts out your shapes.

Die Cutting

We use die cutting to produce uniform and identical shapes in large quantities quickly and efficiently.

This method can be used to produce high volume orders.

Once a design is finalized, a die is made typically of sharp steel blades to replicate either the simple or intricate designs.

A foam sheet is placed underneath the die. The die is driven down into the foam sheet, applying significant pressure. This action slices through the foam in the shape of the die, producing clean and precise cuts.

Printing

Printing on foam is an innovative technique that allows you to add personalized designs, logos, or branding directly onto foam inserts.

This process enhances the visual appeal of your case while providing useful information or identification for tools, equipment, or personal items.

To learn how to add branding to your foam, visit our PrintBuilder page.